24V 2.2KW 10L Hydraulic Power Unit

I. Product Overview

The 24V 2.2KW 10L hydraulic power unit is a compact and efficient device. It weighs 19.073 kg and has dimensions of 61 * 26 * 27.5 cm. This unit is designed to provide reliable hydraulic power in various applications where a 24V power supply is available and moderate power and fluid volume are required.

II. Performance Characteristics

1. Power Output and Voltage

Operating at a voltage of 24V and with a power rating of 2.2KW, this hydraulic power unit is suitable for a range of equipment that utilizes a relatively low-voltage power source. The motor is engineered to convert the electrical energy into mechanical energy with a high level of efficiency. It can achieve an efficiency rate of up to [X]% (for example, 80%). The power output allows it to drive hydraulic pumps effectively, generating the necessary force to operate hydraulic actuators such as cylinders and motors.

2. Hydraulic Capacity

The 10L reservoir capacity provides a decent amount of hydraulic fluid storage. The reservoir is designed to ensure proper fluid circulation and heat dissipation. The hydraulic circuit is carefully configured with appropriate pipe diameters and fittings. The main pipeline typically has an inner diameter of around [Y] mm (for example, 12 mm) to facilitate smooth fluid flow. This helps in maintaining a stable hydraulic pressure and enables continuous operation without the need for frequent fluid replenishment.

3. Pressure and Flow Rate

The unit is capable of generating a maximum pressure of up to [P] MPa (for example, 12 MPa). The pressure can be adjusted within a certain range, usually from [P1] MPa to [P2] MPa (such as 4 MPa to 12 MPa), depending on the specific requirements of the application. The flow rate of the hydraulic fluid can reach a maximum of [Q] L/min (for example, 15 L/min). This combination of pressure and flow rate allows for precise control of hydraulic actuators. For instance, a hydraulic cylinder with a piston diameter of [D] cm (such as 6 cm) can be extended or retracted at a controlled speed, enabling it to perform tasks such as lifting, pushing, or pulling with accuracy.

4. Durability and Reliability

Constructed with high-quality materials and advanced manufacturing techniques, this power unit is built to last. The motor is made of durable alloys that can withstand continuous operation and resist corrosion. The hydraulic pump features precision-machined components and reliable seals. The unit is also equipped with safety features such as pressure relief valves to prevent overpressure and protect the system from damage. It can operate in a wide range of environmental conditions, withstanding temperatures from [T1] °C to [T2] °C (such as -10 °C to +50 °C) and vibrations up to [V] mm/s (such as 5 mm/s), ensuring reliable performance over an extended period.

III. Application Range

1. Mobile Equipment

It is widely used in various mobile equipment. For example, in small electric forklifts, it powers the lifting and tilting mechanisms of the forks, allowing for the efficient handling of light to medium loads. In electric pallet jacks, it provides the necessary force to raise and lower the pallet. It can also be found in some electric utility vehicles, enabling functions such as bucket lift operations for light-duty material handling or platform elevation.

2. Light Industrial Machinery

In light industrial settings, this hydraulic power unit is suitable for equipment like small presses. It can generate the force required for stamping or forming small metal parts. It is also used in packaging machinery, such as for operating cutting and sealing mechanisms. Additionally, it can power small conveyor systems with hydraulic actuators, facilitating the movement and sorting of products in a production line.

3. Outdoor Equipment

For outdoor applications, it can be used in small lawn mowers with hydraulic height adjustment features. It allows the user to easily adjust the cutting height of the mower blades. In some small snowplows, it powers the blade lifting and angling mechanisms, enabling efficient snow removal. It is also applicable in small trailers with hydraulic braking systems, enhancing the braking performance and safety.

4. Automated Guided Vehicles (AGVs)

In the field of automation, this power unit can be integrated into AGVs. It provides the hydraulic power for functions such as lifting and lowering cargo platforms on AGVs used in warehouses or factories. It allows the AGVs to interact with different workstations and perform tasks like loading and unloading materials with precision and reliability.

IV. Usage Scenarios

1. Warehouse Operations

In a warehouse, the 24V 2.2KW 10L hydraulic power unit can be installed in an electric forklift. The forklift operator can use it to lift pallets of goods to different heights and stack them on racks. The adjustable pressure and flow rate enable the operator to handle various types of loads with ease. When loading and unloading trucks, the forklift can precisely position the pallets, improving the efficiency and safety of the warehouse operations.

2. Small Manufacturing Workshop

In a small manufacturing workshop, a press equipped with this hydraulic power unit can be used to produce small metal components. The operator can set the appropriate pressure to achieve the desired stamping or forming results. The unit's reliability ensures consistent production quality. It can also be used in a packaging area to operate a sealing machine, sealing cartons or packages with the right amount of force to protect the contents.

3. Garden Maintenance

During garden maintenance, a lawn mower with this hydraulic power unit can be adjusted to different cutting heights according to the grass length. The user can easily change the height settings while mowing, ensuring a neat and even cut. In winter, the same power unit in a small snowplow can be used to clear snow from driveways or small parking areas. The operator can control the angle and height of the snowplow blade to effectively remove snow.

4. Factory Automation

In a factory with automated processes, AGVs equipped with the 24V 2.2KW 10L hydraulic power unit can move around the production floor. They can stop at different workstations, lower their cargo platforms to pick up or deliver parts, and then continue their journey. The precise control of the hydraulic actuators on the AGVs ensures accurate positioning and smooth operation, contributing to the overall efficiency of the factory's automated production line.

V. Specification Dimensions

The product has a length of 61 cm, a width of 26 cm, and a height of 27.5 cm. The compact size makes it suitable for installation in various types of equipment, especially those with limited space. The layout of the components within the unit is optimized to maximize the use of space while allowing for easy access during maintenance and repair. The overall dimensions are carefully designed to balance performance and portability, making it an ideal choice for applications where a 24V power supply is available and space is a consideration.

In conclusion, the 24V 2.2KW 10L hydraulic power unit offers excellent performance, a wide range of applications, and is suitable for various usage scenarios. Its compact size and reliable operation make it a valuable component in mobile equipment, light industrial machinery, outdoor equipment, and factory automation systems.